Babbitt Bearing Repair and Manufacturing

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                                       General Babbitt Bearing Repair Procedures...    wpeC1.gif (58606 bytes)                                        

Draft print of bearing
Inspect housing, ball fits and/or spherical ring fits for abnormal wear
Pressure test any water jackets for leaks to operating pressure
If leaks are detected, inform the customer prior to any metal repair
Metal stitch the defective part if approved by customer
Check O.D. insulation, if the bearing is insulated.
Machine and/or melt out existing Babbitt using evenly applied heat.
Clean the housing
Tin and Prep the bearing shell to receive the Babbitt material
Heat the Babbitt to proper pouring temperature
Use proper quality controlled babbitting procedures for the style of bearing
Check the horizontal joints for proper contact
Ream the dowel holes to insure proper alignment
Replace dowel pins as necessary
Ultrasonically test for proper percentage of bond
Re-insulate the bearing as necessary
Finish machine the bearing; hold the tolerances to customer specifications
Machine relief's in the bearing, install proper angles on relief edges and chamfer for optimum circulation of oil
Tap and die all threaded connections
Run measurement and quality checks by machinists independent of each other
Document the measurements for "As Released" reports to the customer
Paint all exposed surfaces
Box the bearing in heavy wooden crates
Coat non-painted surfaces with lubricant for corrosion protection

 

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